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Thursday, September 21, 2017

Method of polyester dyeing | Polyester Dyeing process

  Method of polyester dyeing : 


There are 3 methods of polyester dyeing .they are


 Carrier method


  Pad thermosol method


  High temperature high pressure method


 


  Polyester Dyeing process


Carrier method:


This process is used for dyeing polyester/cellulosic fibre fabrics in jigger or winch-beck.



Dye paste with dispersing agent with water



 Raise temp 60*C & add chemicals with materials


 


 Maintain pH with acetic acid 4.5-5.5



 Raise temp 95*C for 45 min



Wash


              


Dry



Delivery


 


 .  HTHP METHOD :


 


Paste dye  with dispersing agent



 pH control with acetic acid&  keep it 4.5-5.5


     


add material at 60*C



 raise temperature at 130 & run the bath for 1 hr


       


 rinse & wash 


  


 dry & delivery


 process curve : 


Method of polyester dyeing | Disperse Dye for Polyester | Why call disperse dye | Application of disperse dyes | Features of of disperse dyes | Chemical Classification of disperse dyes | Chemical composition of of disperse dyes | Mechanism of disperse dyes | dyeing polyester with disperse dye | Method of disperse dyeing | Disperse dyeing process | Disperse dyeing process graph| Chemical reaction of disperse dyes | Comparision between three disperse dyeing process | Comparision between Carrier , HTHP and Thermosol | Textile Study Center | textilestudycenter.com


.  pad thermosol method


it is a continuous method of dyeing . in this process 180-220* C temp is needed. Dyeing can be possible within very short time like 1-2 min. it has 4 steps


  1. padding

  2. drying

  3. thermofixing

  4. after treatment

  Process:


 padded with dye with chemical



dryed in IR dryer



thermosol unit in 180-220 *C for  60-90s



wash to remove unfixed dye


 


  Thermosol process curve


 


Method of polyester dyeing | Disperse Dye for Polyester | Why call disperse dye | Application of disperse dyes | Features of of disperse dyes | Chemical Classification of disperse dyes | Chemical composition of of disperse dyes | Mechanism of disperse dyes | dyeing polyester with disperse dye | Method of disperse dyeing | Disperse dyeing process | Disperse dyeing process graph| Chemical reaction of disperse dyes | Comparision between three disperse dyeing process | Comparision between Carrier , HTHP and Thermosol | Textile Study Center | textilestudycenter.com


 



Method of polyester dyeing | Polyester Dyeing process
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Item Reviewed: Method of polyester dyeing | Polyester Dyeing process Rating: 5 Reviewed By: Learn Textiles